WEBSep 20, 2018 · A Discrete Elements Method (DEM) study of load movement within a SAG mill 12,192 × 7620 (40′ × 25′) in normal operating conditions is performed. The purpose is to determine how the geometry of the lifters affects the kinetics of the load inside the mill. Specifically, the changes produced by the incorporation of inclined lifters and spiral or .
WhatsApp: +86 18203695377WEBDec 1, 2012 · SAG mill geometry and operating conditions. To explore three dimensional slurry flow in a SAG mill, including discharge through the grates and flow in the pulp chamber, we use a pilot scale Hardinge 6 ft (D) × 2 ft (L) ( m × m) mill. The model contains the complete mill geometry including the feed end, the .
WhatsApp: +86 18203695377WEBThe coupled DEM + SPH has been used for the prediction of the slurry flow within a SAG mill grinding chamber, flow through the grate and discharge flow along the pulp lifters Morrison, 2011a, 2012
WhatsApp: +86 18203695377WEBThe coupled DEM + SPH has been used for the prediction of the slurry flow within a SAG mill grinding chamber, flow through the grate and discharge flow along the pulp lifters Morrison, 2011a, 2012
WhatsApp: +86 18203695377WEBDec 2, 2016 · The discharge grates of the SAG mill were identified as a key component in the SABC circuit, and their design is a crucial factor in the mill's performance [17,18,19,20,21]. The initial design of the grate section caused a serious accumulation of pebbles within the SAG mill which contributed to a decreased grinding efficiency.
WhatsApp: +86 18203695377WEBFeb 1, 2019 · The impact of the shape representation used for rock particles in a DEM model of a SAG mill on charge dynamics and energy utilisation is investigated. A diameter pilot scale SAG mill which includes realistic end walls and a discharge grate is used. This size of mill is used for scaleup and design processes for industrial SAG mills .
WhatsApp: +86 18203695377WEBJul 1, 2003 · 2. Mill Shell: main chamber where ore particles are broken due to tumbling action of the mill. 3. Grate: screen, which allows the ground ore particles and water to pass through in the form of slurry. 4. Pulp lifter: lifts the slurry, which passes through grate into the discharge trunnion. 5.
WhatsApp: +86 18203695377WEBAug 1, 2014 · The discharge end design of a ball mill plays an important role in discharging the desired particle sizes (−150 + 10 µm) and the percentage of recirculating load from the discharge end of the ...
WhatsApp: +86 18203695377WEBApr 1, 1996 · A laboratory based study of tumbling mills has been undertaken in which the mill speed, grate open area and the position of the apertures were systematically varied and their effect on the ...
WhatsApp: +86 18203695377WEBMar 9, 2018 · Since these mills are of a grate discharge type, they operate with varying loads, with the power drawn by the mill being dependent upon the volumetric load within the mill and factors that influence the viscosity of the charge, as shown in Figure 1. ... The condition of liners and grates may also have an effect on the shape of the power/load ...
WhatsApp: +86 18203695377WEBApr 18, 2018 · No pebble ports in the grates (SAG circuit). b) Semi autogenous grinding in which the pebble fraction of mill discharge (+½ in.) is taken out through pebble ports for separate crushing and ball milling. The minus ½ in. fraction of mill discharge is recycled to the SAG mill through a classifier.
WhatsApp: +86 18203695377WEBTransport of slurry through the mill is described by a function which relates the holdup of slurry, grate design, grate open area and mill speed to the volumetric discharge rate through the grate. The model reflects feed size changes by changing the load size distribution and hence rock grinding media size.
WhatsApp: +86 18203695377WEBOct 9, 2020 · Simulation results under the ∅5250 × 500 mm mill model show that the mill operates with the optimal effect when the mill is under the condition of 80% critical speed and 15% fill level; the ...
WhatsApp: +86 18203695377WEBThe discharge grates of the SAG mill were identified as a key component in the SABC circuit, and their design is a crucial factor in the mill's performance [17] [18][19][20][21]. The initial ...
WhatsApp: +86 18203695377WEBIt also indies that ineffect of grate discharge area of sag mill performance. effect of balls charge on sag mill performanceSAG is an acronym for semiautogenous grinding. SAG mills are autogenous mills that also use grinding balls like a ball mill. A SAG mill is usually a primary or first stage grinder. SAG mills use a ball charge of 8 .
WhatsApp: +86 18203695377WEBJun 1, 2006 · The purpose of the pulp lifters is simply to transport the slurry passing through the grate holes into the discharge trunnion. The performance analyses of conventional design of pulp lifter have shown that a large amount of slurry flows back from pulp lifter into the mill. The degree of slowback depends on the size and design of the pulp ...
WhatsApp: +86 18203695377WEBJan 1, 2011 · A simplified form of the model was used to predict the performance of an 8 m diameter SAG mill with LID = grinding a copper ore, and predicted maximum capacity and minimum kWh/ton at about ...
WhatsApp: +86 18203695377WEBFeb 1, 2019 · A diameter pilot scale SAG mill which includes realistic end walls and a discharge grate is used. This size of mill is used for scaleup and design processes for industrial SAG mills so ...
WhatsApp: +86 18203695377WEBPerformance characterisation of AG/SAG mill pulp lifters using CFD techniques ... good predictive capabilities to assist in mill discharge grate and pulp lifter design. ... Process., Vol. 46 (12), pp. 5372. Moys,, 1986, "The effect of grate design on the behaviour of grate discharge grinding mills", Int. J. Miner. ...
WhatsApp: +86 18203695377WEBApr 1, 1996 · A laboratory based study of tumbling mills has been undertaken in which the mill speed, grate open area and the position of the apertures were systematically varied and their effect on the relationship between water flowrate and holdup measured. ... and (6). The SAG mill simulation model of Le Roux et al. [28] was developed with the aim to ...
WhatsApp: +86 18203695377