Based on customer requirements, ECs, and the comparison techniques applied (HoQ, Pugh chart, and AHP), the ball mill concept is deemed the most suitable. 4. Design of the Ball Mill Glass Crusher Introduction. The design process consists of setting a desired drum diameter and computing the required motor power and operating drum speed.
WhatsApp: +86 18203695377Question #238718. a crusher and a crusher are connected to the same electric drive power 2700 kg / h of the material pass successively through the crusher and then the crusher. Sieve particle size analysis of feed, crusher product and mill product respectively indicated specific areas of, 103 and 865 m2 / kg.
WhatsApp: +86 18203695377Each ball mill has two 7800 kW motors, giving a total of 44 MW of installed mill power in each of the six grinding lines. The final product from these large regrinding ball mills using small grinding media is approximately 28 μm and further upgraded by finisher magnetic separators to produce the final concentrate.
WhatsApp: +86 18203695377The ball mill was grinding to a P 80 of 50 to 70 µm, therefore the traditional marker size (75 µm) ... Davis,, 1919. Fine crushing in ballmills. Transactions of the American Institute of Mining Engineers 61, 250296. Hukki,, Allenius, H., 1968. A quantitative investigation of the closed grinding circuit. Society of Mining Engineers ...
WhatsApp: +86 18203695377Crusher, cone • Crusher, jaw • ... Hydraulic power pack • Mill, ball • Mill, hammer • ... Motor Power Current rating at different voltages kW HP 220230 V 380400 V 440 V 500 V 660690 V 10 27 12 11 15 39 22 14 15 20 52 30 23 25 64 37 22 30 75 44 39 33
WhatsApp: +86 182036953773. Analysis of Variant Ball Mill Drive Systems. The basic element of a ball mill is the drum, in which the milling process takes place ( Figure 1 ). The length of the drum in the analyzed mill (without the lining) is m, and the internal diameter is m. The mass of the drum without the grinding media is 84 Mg.
WhatsApp: +86 18203695377Problem Calculate the operating speed of a ball mill from the following data: (i) Diameter of ball mill=500 mm (ii) Diameter of ball= 50mm Operating speed of ball mill is 35 % of critical speed. Problem Calculate the power required in horsepower to crush 150000 kg of feed, if 80 % of feed passes through 2 inch screen and 80% of product ...
WhatsApp: +86 18203695377The ball mill is a wellknown ore grinding machine and is widely used in mining, construction, and aggregate application. ... The ball milling process is prepared by rod mill, sag mill (autogenous / semiautogenous grinding mill), jaw crusher, cone crusher, and other single or multistage crushing and screening. ... Discharging size (mm ...
WhatsApp: +86 18203695377Mills usually have motors in the following range: SAG mill motor: 7,435 kW or an HPGR circuit with motors: Ball mill 1 (4,015 kW) and Ball mill 2 (4,152 kW) for a porphyry copper molybdenum mine. Comparing mill operations for both open pit mining to underground mining, where the metal is separated from rock ore containing the metal mined, both ...
WhatsApp: +86 18203695377Mining Spare Parts. Girth Gear, Support roller, jaw plate, kiln tyre, pinion gear, ball mill assembly, kiln shell, mill gear, etc. Company Instruction Henan Machinery Factory is one of largest machinery manufacturing and important enterprises in Zhengzhou City, founded in 1902. After jointstock reform, we established the Henan Dajia Mining Machinery Co., Ltd ...
WhatsApp: +86 18203695377technical data sheet for ball mill | Heavy Industry. Technical Data Sheet Milling Type References, Ball Mills over 5m Diameter since 2004 Diameter mm Length mm Application Quantity 5030 6400 Iron and Steel 5.
WhatsApp: +86 18203695377The hammer mill is the best known and by far the most widely used crushing device employing the impact principle of breaking and grinding stone. Thus far we have described machines which do a portion of their work by impact, but the only machine described in which this action plays an important role was the sledging roll type and particularly the Edison roll crusher and in these machines ...
WhatsApp: +86 18203695377Then in ballwear formula (25), T = /K Log10 Da/Db; but from (29), K = Rt/Wt. Then T = /Rt Log10 Da/Db T is 1 day, Wt is the original weight of the ball charge, and Rt is the ball wear for one day. Then Log10 Da/Db = Rt/ are all known, and it is only necessary to solve for Db, the diameter of the balls to be added.
WhatsApp: +86 18203695377The Standard and NonClog Industrial Hammermills are designed to reduce the material to a nominal 3" to 5" (75mm to 25mm) output. These are primary stage crushers, commonly followed with Centerfeed Mills or other types of secondary stage crushers. The HammerMaster is also a secondary stage crusher in that the maximum feed size is 6" (150mm).
WhatsApp: +86 18203695377Power calculation G' — the quantity of loading medium and material, T; Dm — effective inner diameter of mill barrel, m; K'5 — grinding medium coefficient, check table 19. Table 19 Grinding Medium Coefficient K' 5 When the filling rate of grinding medium is less than 35% in dry grinding operation, the power can be calculated by formula (17).
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WhatsApp: +86 18203695377Final answer. Bituminous coals lumps are needed for boiler feed, CORE Crush labs uses a conventional Ball Mill crusher, such that the average size of coal lumps are reduced from 50 mm to 5 mm with a determined total energy consumption of 23 kW/(kg/s). You need to compute what would be the consumption of energy (in kJ/kg ) needed to crush the ...
WhatsApp: +86 18203695377Assume that the existing plant, which has a semiautogenous mill with pebble crushing followed by a ball mill (SABC circuit), was found to have an overall specific energy of kWh/t. The ...
WhatsApp: +86 18203695377Problem 2 Trap rock is crushed in a gyratory crusher. The. feed is nearly uniform 2in spheres. The differential screen analysis of the product is given in column 1 of table 1. The power required to crush this material is 400 kW. Of this 10 kW is needed to operate empty mill.
WhatsApp: +86 18203695377Ball mill size x (″ x 16′ diameter inside shell ′) Rod mill feed produced by closed circuit crushing micrometers 14,500; Rod mill product micrometers 1300; Ratio of reduction ; Rod length to mill diameter ratio ; Optimum ratio of reduction ; Power per metric tonne motor input Kw ; Motor efficiency ...
WhatsApp: +86 18203695377The machine was fabricated using locally available materials. The fabricated stone crusher was tested and the actual capacity was found to be 301 kg/h with a throughput efficiency of %. The ...
WhatsApp: +86 18203695377Ball mill is the key equipment for crushing raw materials again after being broken. It is widely used in cement. silicate, new construction matcrials, refractary materials, fertilizes, black and nonferrous metal ore dressing, glass ceramic industry, etc. ... (kw) Weight (T) Ф900×1800 ...
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WhatsApp: +86 18203695377the stage of fine crushing before ball milling. Cerro Verde Mine (FreeportMcMoRan, Peru), Newmont's Boddington Gold ... Polycom20/15, each equipped with two 1800 kW motors, and four ball mills with a diameter of m and m long, ... rating modes. Typically, iron ore concentrate is treated in ball mills ...
WhatsApp: +86 18203695377Ball mill feed and product particle size distribution for survey 1, 2 and 3 Figure 8 to Figure 11 and Table 11 to Table 13 present the results for the size distributions and some key performance ...
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WhatsApp: +86 18203695377The acceleration factor of the ball or rod mass is a function of the peripheral speed of the mill. Thus. n = c9np/√D, the above equation becomes P = f1 (D²)·f5 (πD c9 np/√D) = cs np As a first approximation, the capacity, T, of a mill may be considered as a function of the force acting inside the mill.
WhatsApp: +86 18203695377Objectives. At the end of this lesson students should be able to: Explain the grinding process. Distinguish between crushing and grinding. Compare and contrast different type of equipment and their components used for grinding. Identify key variables for process control. Design features of grinding equipment (SAG, BALL and ROD MILLS)
WhatsApp: +86 18203695377Small Ball Mills Canada. We sell Small Ball Mills from 2′ to 6' (600 mm X 1800 mm) in diameter and as long as 10″ (3000 mm) in length. The mills are manufactured using a flanged mild steel shell, cast heads, overflow discharge, removable man door, spur type ring gear, pinion gear assembly with spherical roller bearings, replaceable roller bronze trunnion bearings, oil lubrication ...
WhatsApp: +86 18203695377The object of these tests was to determine the crushing efficiency of the ballmill when crushing in closed circuit with a classifier. The conditions were as follows: Feed rate, variable from 4 to 15 T. per hr. Ballmill power, 108 kw. Ball load, 28,000 lb. of 3 and 2in. balls. Feed, minus ¼in. material. Speed,
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